Making and Using Handtools


Drill Jigs by Machinery's Reference Series, 1913


Drill jigs are used for drilling holes which must be accurately located, both in relation to each other and to certain working surfaces and points; the location of the holes is governed by holes in the jig through which the drill passes. The drill must fit the hole in the jig to insure accuracy of location. When the jig is to be used in drilling many holes, the steel around the holes is hardened to prevent wear. If extreme accuracy is essential, or if the jig is to be used as a permanent equipment, bushings, made of steel and hardened, are used to guide the drills.

General Considerations in Designing Jigs

The design of a jig should depend altogether on the character of the work to be done, the number of pieces to be drilled, and the degree of accuracy ncessary in order that pieces drilled may answer the purpose for which they are intended. When jigs are to be turned over and moved around on the drill press table they should be designed to insure ease and comfort to the operator when handling, and should be made as light as is consistent with the strength and stiffness necessary. Yet, we should never attempt to save a few ounces of iron, and thereby render the jig unfit for the purpose we intend to use it for. The designer should see that the jig is planned so that work may be easily and quickly placed in and taken out, and that it can be easily and accurately located in order to prevent eventual mistakes.

As it is necessary to fasten work in the jig in order that it may maintain its correct position, fastening devices are used; these should allow rapid manipulation, and yet hold the work securely to prevent a change of location. Yet, while it is necessary to hold work securely, we should not use fastening devices which spring the work, or the holes will be not only improperly located, but they will not be true with the working surfaces or with each other. When finishing the surfaces of drill jigs and similar devices used in machine shops, the character of the finish depends entirely on the custom in the shop, for while in some shops it is customary to finish these tools very nicely, removing every scratch, and producing highly finished surfaces, in other shops it is not required, neither is it allowed, as it is considered a waste of time and an unnecessary item of cost.




Copyright 2005-2018, wkFineTools.com and Wiktor Kuc.  All Rights Reserved.  Designated trademarks and brands are the property of their respective owners.
No part of the content from this website can be reproduced by any means without specific permission of the publisher.
Valid CSS!